High voltage battery may overheat and cause fire
Defect Summary
New flyer of america, inc. (new flyer) is recalling certain 2013, 2017-2025 xe40, 2019-2025 xe60, xe35, 2023-2025 xhe40, and 2024-2025 xhe60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Safety Consequence
A battery module that overheats increases the risk of a fire.
Corrective Action
New flyer will inspect and replace the battery module as necessary. New flyer will also update the bms software. All repairs will be performed free of charge. Owner notification letters were mailed october 6, 2025. Owners may contact new flyer's customer service at 1-800-241-2947.
Similar Recalls
Other recalls from New Flyer Of America, Inc. or involving Electrical System.
FAQ: Recall 25V566000
Your rights, the repair process, and what each field on this page means.
What is recall 25V566000?
NHTSA recall 25V566000 was issued by New Flyer Of America, Inc. on August 29, 2025. It addresses: High voltage battery may overheat and cause fire. The recall affects approximately 1,170 vehicles, with the defect involving the Electrical System component.
How do I get this recall repaired?
Contact any authorized New Flyer Of America, Inc. dealer and reference NHTSA recall ID 25V566000 or the manufacturer campaign number shown above. Under federal law, the repair is completely free regardless of vehicle age or owner history.
Is my vehicle included in this recall?
The only way to confirm is to look up your 17-character VIN at nhtsa.gov/recalls. NHTSA's tool will tell you if VIN-by-VIN this exact recall applies.
How long do I have to get a recall repair done?
There is no expiration on most federal safety recalls. Even if your vehicle is years old and you bought it used, the manufacturer is required to perform the repair at no cost.
Where does the data on this page come from?
All information on this page is sourced directly from the U.S. Department of Transportation public dataset for NHTSA recalls. Last refreshed: 2026-05-20. For the most current official notice, visit nhtsa.gov/recalls.